Cold extrusion hydraulic press, press
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  • Cold extrusion hydraulic press, press

Four-column hydraulic press

Cold extrusion hydraulic press, press

Presses are forging machines driven by crank and connecting rod or elbow rod mechanisms, cam mechanisms, and screw mechanisms. A press is a machine tool that presses materials, deforming or fracturing the workpiece by applying strong pressure to process it into parts. Today, this article will introduce the characteristics and working principle of presses.

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Keyword: Cold extrusion hydraulic press, press


Product description

Characteristics of a Press:

  Presses have a high impact force, suitable for separating processes such as blanking and cutting. Hydraulic presses offer stable load, suitable for forming processes such as bending, stretching, and shaping. However, while these are common viewpoints, Japanese research indicates that the deformation of stamped parts is unrelated to stamping speed; only when the press reaches over 2000 strokes per minute does it have an impact.

  Considering efficiency, mechanical presses are superior. In terms of reliability, mechanical presses are more robust, while hydraulic presses are more prone to issues such as oil leaks.

  In summary, except for shaping and bending correction, it is recommended to use mechanical presses to improve work efficiency.

  A press (including stamping presses and hydraulic presses) is a cleverly designed, multifunctional press. It features a wide range of applications and high production efficiency, and can be widely used in cutting, punching, blanking, bending, riveting, and forming processes. By applying strong pressure to metal blanks, the metal undergoes plastic deformation and fracture to be processed into parts.

  A hydraulic press is a machine that uses liquid as a working medium, manufactured according to Pascal's principle to transmit energy and achieve various processes. Generally, it consists of a machine (main unit), power, and hydraulic control system.

 Working Principle of a Press:

  When the press operates, the motor drives the large pulley (usually also used as a flywheel) via a V-belt, and drives the crank-slider mechanism through a gear pair and clutch, causing the slider and punch to descend linearly. After the forging work is completed, the slider returns upward, the clutch automatically disengages, and the brake on the crankshaft engages, causing the slider to stop near the top dead center.

  Each crank-slider mechanism is called a "point". Simple mechanical presses use a single-point system, meaning there is only one crank-slider mechanism. Some mechanical presses with large work surfaces use double-point or four-point presses to ensure even force distribution and smooth movement on the slider bottom surface.

   Press The load of a press is pulsed; that is, the forging time in a work cycle is very short. The short-term maximum power is more than ten times the average power, so the transmission system has a flywheel. After the motor selected based on the average power starts, the flywheel runs to the rated speed, accumulating kinetic energy. After the punch contacts the blank and begins forging, the motor driving power is less than the load, the speed decreases, and the flywheel releases the accumulated kinetic energy to compensate. After forging is complete, the flywheel accelerates again, accumulating kinetic energy for the next use.

 

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About Xin Hongde Enterprise Advantages

Our main advantages:

Because of focus, therefore professional:

Our founder has been dedicated to researching hydraulic presses since the 1980s. Our company inherits more than 30 years of hydraulic press manufacturing experience, technology, engineering and technical personnel, and skilled workers from state-owned enterprises; at the same time, we constantly improve, enhance and perfect ourselves in line with the development needs of the industry.

Solid materials, advanced technology:

Our company's hydraulic presses mainly use electrical components including Siemens (Germany), Schneider (France), YM (Taiwan), and MTS (USA); main hydraulic components include Vickers (USA), Jiu Gang (Taiwan), Rexroth (Germany), Gefran (Italy), and ATOS (Italy); main sealing components include SKF, etc.; inheriting the experience and technology of state-owned enterprises, strict process procedures, our own processing equipment and workers, timely and comprehensive and strict inspection and control.

High safety, good stability:

All our machines are standardly equipped with safety light curtain protection, two-handed button operation, safety protection nets and baffles; the hydraulic circuit is designed with a "secondary support protection function"; at the same time, it is designed with an "automatic return function"; it can effectively improve safety and ensure the safety of operators.

Good after-sales service:

According to national regulations, our company provides a one-year free warranty service for all products leaving the factory, and we provide paid services after the warranty period; our company has established a relatively complete after-sales service system. Under normal circumstances, we respond within 24 hours in Guangdong Province and within 48 hours outside Guangdong Province. Special cases will be handled specially.

High cost performance:We strive to create value equal to price.

Xin Hongde

Obtain honorary qualifications

Our company has won many honorary certificates and design patents, including "ISO9001:2008 Quality Management System Certification Certificate", "Guangdong Provincial Private Technology Enterprise", "High-tech Enterprise", "Guangdong Yixin Public Welfare Foundation Letter of Thanks", "High-tech Product", "CE Certificate", "User Satisfaction Product", "Industry Quality and Integrity Demonstration Unit", "High-quality Brand Enterprise", "National Continuous Qualified Product", "Export Product Quality License", "European Information Center Registered Supplier", "Member Unit of China Quality Inspection Association", "Member Unit of Guangdong Quality Management Association", and "Foshan Quality Control Association Member Unit".

Xin Hongde

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